Hi bud, thanks for the input, The plugs are new last week so should be ok, the ones that came out didnt look to old either. I will pull them and double check though, what gap do you recommend, 25 ? As for the boost gauge yes its reading about 0.8 ive changed the plug leads,coil pack, fuel filter, boost pack cleaned and changed, maf replaced with new non gen ( but worse so took it back off ), inlet pipes before and after turbo. Tmic replaced for one off a bugeye ( bit newer and bigger) and dump valve changed from recirc to bov. Problem never changed.
Il also take a look at this earth strap, dont remember seeing one when i had the intercooler off !
Cheers bud, will let you know how it goes.