So here begins the start of a project that has taken me forever to complete...
I'd like to thank
Moore Performance
No Limit Motorsports
MA Performance
Flat 4 motorsports
DCCD PRO
It first started back in 2012 when i bought a used 2008 Aspen white STI from a guy located in new york... Im originally from new york but im stationed in Arkansas so it was a bit of a travel but i snagged it for a good deal and with 42k miles on the motor... She was then named " Riley "
When i bought her she had basically a stage 2 setup , Aem Intake, Invidia down pipe, invidia n1 exhaust, Tein S tech springs ( crap ) Cobb AP ... After driving it from new york and around Arkansas for a while June 2012- Dec- 2012... i spun a rod bearing .... total loss on the motor / turbo ect.... locked up on the high way and couldn't even crank it over... towed it home ... started spinning the crank by hand and ended up turning it over to hear the sound of rod knock ... with 55k miles on the motor and basically 2 weeks left on the 6 year power train warranty... Subaru decided to warranty the entire motor... i ended up with a brand new SB ... re worked heads / brand new turbo ect..... got it back Jan 2013.... I drove Riley around for about 2 months while talking to a shop ( one that shall not be named but will be known as "****" ) We had come up with a plan to build a 500whp car for a decent price... originally it would of been a BW 8375 w/ supporting mods...
Fast forward to march 2013... my car is shipped of to the **** shop in IL where it is taken apart... deposit put that ( $7000 ) and work is started.. with a lead time of about may to have it completed and ready for Scoobapalooza .... The next few months are dedicated to multiple calls... run arounds and lack of progress on their end... I decide to randomly take a visit to said shop... The guy ive been talking to up there is beyond shocked that i showed up randomly... He proceeds to tell me that my motor is being worked at by their " engine builder " i again ask whats going on and around what time should i expect my car back to me ... he says " 2 weeks " .... i press on to new york to visit my family and take some well deserved vacation... two weeks comes and goes... and he starts avoiding my calls all together... I eventually have a friend call him ... he picks up first ring... lol... i immediately there after.... no pick up at all... at this point im on my way back to IL to meet up with a friend that had a job interview at a shop in IL .... I call **** shop and ask to meet up with them the next day... fed up with lack of progress / no proof of anything being done.. i meet up and tell them im pulling my car and either want my money back + a new long block or my motor and my car.... they decided to give me the motor they've worked on and my car back... the shop that my friend ended up getting a job at decides to help out and hold my car for me until i figure things out...
so basically my car was at **** shop from Mar 2013 - Aug 2013 with no progress... I finally get the motor and all my parts from them to find out that ... they had gave me the wrong cams / Rod bolts / and a few other parts... furious i threaten legal recourse and they fix what they've jacked up ........ I have the second shop fix the heads and send my car back to me in Feb 2014... still long block out of the car and SB assembled ...
So out of curiousty i have the engine shop that did the work send me a copy of the build specs.... they're absolute crap... to give you an idea of what my clearances where....
Mains looked .0024 - .0029
i decide to take the SB apart and get everything where i want them ... after this painful ordeal i've finally gotten my motor together ... installed in my car and running.... Now waiting on time to get it to the Dyno and final tuning....
Sleeved EJ257
Wiseco pistons std bore 8:5:1
Manley Turbo Tuff I Beams w/ ARP 625 rod bolts
Balanced Heat treated crank
king main bearings / acl rod bearings
oem 11mm oil pump with 2 shims
ARP case bolts
ARP 625 head studs
Built DAVCS heads
Supertech + 1 mm Intake +.5mm Exhaust valves
Supertech titanium retainers
supertech dual springs
Kelford 220-D cams with heads notched for them
porting and polishing 5 angle intake and exhaust ( i believe )
Turbo components + misc
Comp CT43 6765 oil-less turbo flat mounted Billet wheel/ Triple BB
Moore Performance Equal length headers/ Uppipe
Turbosmart 40mm wastegate
Tial Q BOV
motivewerks EBCS
AEM IAT sensor relocated to right before TB
upstream o2 sensor relocated to down stream location secondary removed
AEM Uego Wideband in down pipe
4" Downpipe merging to a 3" midpipe exiting a invidia n1
Motivewerks TGV deletes
Air Pump delete
Fueling
F4M Fuel rails + -6 AN lines from the firewall to the rail
Aeromotive FPR
Full blown dual pump hangar with 2 340 full blown pumps
ID 2000 CC injectors
AWD tuning fuel lines from tank to fire wall
Drivetrain
Exedy Hyper Twin disk
Suspension/ enhancement
kW variant 3 coil overs
Beatrush engine mounts
Beatrush pitch stop
Beatrush trans mount
Beatrush prop bushings
Beatrush x member bushings
White line control arm bushings
Engine assembly part 1
http://i1301.photobucket.com/albums/ag109/calishere/Riley/83393E32-036D-4A98-9F37-E526FFF535C4_zpsevj6vs9d.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/B128CE1F-8759-456D-9871-BB8476AFACD2_zpsx32xgyh2.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/E5CF1C6B-D390-4B86-A0C6-9F6500510BAC_zpsjmheud4x.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/DB3793FD-791B-4245-9277-E6AB47CCA5BA_zps70uyf9bf.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/A30155EB-31B9-40E6-9A69-C19AEA3FE223_zpsnzxs3jlv.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/D3CF96CE-912B-40A7-8197-6F40C04B7378_zpsjhdlyv86.jpg
Engine assembly 2
http://i1301.photobucket.com/albums/ag109/calishere/Riley/509A6AB0-068E-47A9-84A1-A4D78095182C_zpsvzl61w69.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/B2987019-781F-407E-883F-084F80F7E27B_zpssbirpb4w.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/18820CB1-FC64-420A-97C0-040DDB0EA133_zpsabxc15md.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/B4DB7D1A-0593-4746-BA85-1AD573547DEB_zpsiooipido.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/9FBD7407-FE24-4D17-B011-2869BC9F4A9E_zps8tk1khyw.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/7CB0ADD1-BA0E-485C-9FAB-A948CFF613D2_zpsmgrgq2nn.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/E5D2C521-67A2-432B-BAC7-C52758F8736E_zps297489ua.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/5D4D4780-0200-4C54-81F6-1BD2F7870AE7_zps2w5acrqz.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/9D7A1DA8-35F1-4D6F-BA37-2B19DBEA518D_zpstohnaali.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/82E38A3E-0935-44F7-BB23-E74160E1272F_zpsw8twctyh.jpg
Engine 3
http://i1301.photobucket.com/albums/ag109/calishere/Riley/10100DF1-24B3-4C98-99D3-C914E4D451AD_zpsm8sghma5.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/745234DA-4BA6-4C72-BEC7-2876CA5EE111_zpseqgq91jt.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/0B70B8C6-14EA-4C7F-AFFF-49135909B9DF_zpstv9kvyeh.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/F3FF7EE9-B345-4B23-A38E-09A0DF84477D_zpserx1k2kb.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/82BEEB8A-0553-4318-96C2-C4AFAE448271_zpstptfdcv5.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/3156D598-5BD6-4FE6-9386-3D0CF7EF46EA_zps525xxki3.jpg
New turbo in hand ...
http://i1301.photobucket.com/albums/ag109/calishere/Riley/FD5D2A3F-452B-448F-BE37-2717975CB509_zpshpvxoi7s.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/4B52F81B-B3ED-4DA5-ACFA-70AE50C8E2FD_zps7qa95okh.jpg
http://i1301.photobucket.com/albums/ag109/calishere/Riley/4CA96594-3F4A-4DD7-81B3-2013FDBE6285_zps9gh03ouu.jpg
Turbo looks tiny now ! Switched
Compressor housings and wheels.
Went from a ct43 (42R) to a ct4 (35r-37R) ? New turbo is a 6465
Old was a 6767