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Hot Front Discs


Dino
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Here's something perhaps you guys can check and let me know...

 

I've noticed on my WRX that the front discs are much larger with bigger callipers so presume they do MORE of the braking because the engine load is in the front. But I've checked and found very hot front discs after driving it for a while - not red hot or glowing, but just really hot - I mean that the discs are too hot to handle when touching them and can burn your fingers! :o The back wheel discs are not as hot but are smaller discs and pads anyway. So is this very hot heat on the front discs normal on a WRX? Thanks.

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Yep depending on car the fronts handle upto 75% of the braking load as weight shifts forward under breaking, I wouldn't worry about it even if you went round the block to get a paper they'd be hot. If you think about it the car weighs around a ton and a half so only having 4 contact areas to slow you down will generate a lot of friction

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If their getting very hot after a short drive it will be sticky piston on the callipers maybe more than one it will warp the discs too if not sorted, and if they get too hot reduce the braking. Only real way is the get some refurbished ones I'm having to do mine at the minute just waiting on a set to be rebuilt. :( Should be done this week. I have freed it up but it's only ever temporary :( 

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ok Thanks. The brakes were bled and one on the front is squeeking now when coming to a stop. Dam. There's no judder or squirm on braking so think the discs are ok... but need to check further now. Cheers.

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Did you give them a good clean and copperslip the retaining pins ?

I refurbished my 4 pots with a stainless steel piston kit from "godspeed"

with new rattle plates and pins off eBay it probably cost me about £150 .

Haven't had any problems but they've only done about 8k mls

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Cusco is doing me a set for 150 + my old calipers not including postage. I'm just waiting to hear when hes built them up at the minute. But would like a go at doing them doesn't look too hard. I know the one I had sticking I've loosened it but knackered the rubber condom seal thing.

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Yeah I had the bottom inside one was absolutely solid bent a spanner pulling it back in. Worked it a few times and some WD40 and a bit of copper grease fine at the minute. But because it had snagged the rubber I know it will jam open again before long :(  

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i put mine under a bit of heat, packed it full of this grease that i forgot the name but its ment to be used on the new Nismo GTR discs 

 

think ive warped the discs already

Yep that's my worry at the minute I only replaced them about 2 months ago :( 

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ok, I used silicon grease instead and that's worked ok. Now to hope the front pads don't stick again. Recon I'm going to have to drive it hard and see what happens under heavy break loading. Agree, I don't like copper grease cos it goes solid during winter and the grit and dirt that gets into it then makes it sticky like glue.

It does seem to be a problem on these higher powered Impreza cars I was reading elsewhere.

The WRX manual (not STI) recommends using DOT 4 too but a seized calliper boils DOT 4 easily.

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It will come back again mate believe me I've had it now on both cars. Once they start to stick it always comes back no matter how much grease or type it's a temporary fix or wait till it starts and keep freeing it, and rinse and repeat. It might last a few months if you're lucky. But it will always be slower than the rest to engage correctly like the others that are free. :(

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I'd heard about the pistons seizing in the 4 pots as I'd done some research before upgrading my old uk's 2 pot front calipers .

So I bought a cheap seized set to refurb with stainless steel pistons and new seal kit to hopefully cure the seizing issue .

when I stripped them down (proir to sand blasting) I noticed that the pistons were moving freely .

it was the fact that a rattle plate was missing and the pad had jammed on the dry pad retaining pin causing uneven wear on the previous cars disc's (so I bought new rattle plates and pad pins as well)

If attempting the seal change yourself just make sure there's no rust marks on the pistons or piston walls , you can lightly emery cloth them out if so .

Use loads of brake cleaner and make sure everything uber clean on assembly and you'll be fine ,fella

I use copper slip on most bolts and moving parts without issue but I don't smear anything on gators or seals, cos as said above , they're designed to keep dust away

My cars are constantly being pulled apart so I've probably kept copperslip and autosol afloat during the last recession [emoji4]

Failing that buy some pre helicoiled brembos [emoji6]

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